Fareach Colorful Printing Industry that belongs to Fareach Group, in order to enhance product quality and productivity, introduced the Cerutti R983 Intaglio Printing Press since July, 2018. During 4 months installation and commissioning, the printer is on stream now.

The technology of Cerutti R983 Intaglio 10-Colors Printer is comes from an Italian company—Cerutti. Its maximum unwinding diameter is 1800mm, which can realize aligning without stopping the machine. Specially, Cerutti R983 was designed with feeding preheating oven and paper feed floating roller that ensures the stability of printing accuracy.

Introducing this equipment will: greatly reduce the amount of waste in the production process; improve printing quality; increase production efficiency and satisfied customer’s requests.

1. Cerutti R983 Intaglio 10-Colors Printer installation and commissioning details:

1). On Jul. 6th, equipment was arrived and started installing. On Sep. 28th the installation was completed.

2). From Sep. 29th to Oct. 31th, machine tension control system commissioning was completed.

3). On Nov. 1st, after installation, the Color alignment of printing plate was started. On Nov. 5th, overprinting and cutting precision debugging were completed.

4). On Nov. 12th, Huangguoshu Cigarettes package (Work order: 1808328) plate was installed for production debugging. On Nov. 17th, mission completed.

5). On Nov. 22th, Huangguoshu Cigarettes package (Work order: 1811008) plate was debugged for production.

2. Equipment performance

1). Monomatic unwinding unit: the maximum unwinding diameter is 1800mm, which can realize which can realize aligning without stopping the machine.

2). Paper feeding unit: feeding paper floating roller is designed a special motorized displacement balance hammer to set the paper feeding force that ensures the stability of overprint accuracy. This design makes the paper feeding force curve more stable. At mean time, it also decrease the influence of tension change on printing position during the automatic aligning process.

3). Printing unit: sleeve type embossing rubber roller, ES980 type fully enclosed ink-removing trolley, 6-meters paper drying length of double drying tunnel, 2-meters paper drying length of single drying tunnel.

4). Cutting unit: equipped with auto-trim function; stacking height of paper is up to 1200mm, which could reduce the frequency of tray replacing to improve production efficiency.